5G in Industry 4.0
- [Wireless 5G in Industry 4.0 - STL Tech]
- Overview
5G is a key part of Industry 4.0, which is the fourth industrial revolution. 5G's high speeds and low latency are essential for data-intensive machine applications like manufacturing.
5G's features include:
- Enhanced Mobile Broadband (eMBB): Fast data transfer with low latency, up to 20 Gbps and 1 millisecond latency
- Ultra-Reliable Low Latency Communication (URLLC): Low latency and high reliability
- Massive Machine-Type Communication (mMTC): Low power and low bandwidth
- High-speed data transmission: With short response times, 5G enables secure, reliable data transmission
5G networks also support modern technologies like: Artificial intelligence (AI), Automation, Augmented reality, the Internet of Things (IoT).
5G accelerates IoT and gives an extra boost to Industry 4.0. Control units and sensors that are installed in facilities and machines as well as along logistics chains benefit from this fast and reliable real-time data transfer.
- 5G and Wi-Fi in Industry 4.0
Wi-Fi is often the default choice for flexible enterprise IT. However, 4G and 5G mobile technologies are more suitable for operational technology networks, providing a more suitable technology platform for high-capacity, high-reliability, always-on manufacturing, production and sales. Environmental Solutions. Especially,
- 3GPP’s 5G and previous generations of mobile standards ensure a higher level of conformance, interoperability and device certification than Wi-Fi.
- Mobile networks provide the highest level of data security and privacy through more advanced encryption technology, confidentiality of SIM and embedded SIM card key exchange processes, "air interface" design, and strong configuration and authentication processes.
- Release 16’s ultra-reliable, low-latency communications feature delivers 900 microseconds to 1 millisecond over-the-air latency, significantly better than Wi-Fi 6E’s latency.
- 5G networks support time-sensitive networks, providing support for time-critical functions and interworking between mobile and wired Ethernet networks.
- 5G network provides service quality support in the form of guaranteed QoS.
- 5G provides independent and PLMN integrated non-public network services to provide seamless movement and switching for interconnected industrial manufacturing facilities, warehouses and logistics.
- Support for a wide range of 5G licensed spectrum for greater service and bandwidth certainty, with additional support for 5G NRU’s consistent use of unlicensed spectrum.
Wi-Fi is sometimes considered a deployment option for industrial use cases due to its ease of use, cost, and wide range of device and network products. However, decisions to use Wi-Fi are often made without a thorough assessment of the specific needs of Industry 4.0 use cases, or based on limited trials that do not scale to scalable operational technology networks.
The latest Wi-Fi technologies, including Wi-Fi 5 and Wi-Fi 6, are expected to deliver significant bandwidth gains over previous generations of Wi-Fi networks.
However, due to complex physical environments and user and application requirements, overall throughput is rarely or not achieved in Industry 4.0 deployments.
- How 5G Enables Industry 4.0
5G is a key technology that enables Industry 4.0 by providing fast, reliable, and low-latency data transfer. This allows for the integration of technologies like robotics, AI, and automated systems, which can improve manufacturing processes and create smart factories.
How 5G enables Industry 4.0?
- Real-time data transfer: 5G's low latency and high data transfer speeds enable real-time data exchange between machines and sensors, which can reduce delays and downtime.
- Augmented reality (AR): 5G's low latency and high-speed communication enable AR glasses to process data in real time, which is essential for AR to be effective in production, logistics, and R&D.
- Autonomous systems: 5G's near-instantaneous data transfer enables autonomous systems, such as robots, drones, and autonomous vehicles, to share their status, coordinate actions, and request human intervention when necessary.
- Network slicing: 5G allows industries to create multiple virtual networks within a single physical network, each with customized performance, security, and latency requirements..
- Smart resource allocation: 5G allows devices to assess data to identify bottlenecks, analyze energy use, and allocate resources more efficiently.
5G accelerates the Internet of Things (IoT) and gives an extra boost to Industry 4.0. Control units and sensors that are installed in facilities and machines as well as along logistics chains benefit from this fast and reliable real-time data transfer.
- Applications of 5G in Industry 4.0
Manufacturers, supply chain companies and other enterprises increasingly look to mobile networks to provide flexible, enterprise-grade industrial connectivity. Once the domain of "road warriors," mobile networks are now replacing wired and Wi-Fi networks as the connectivity and security choice for a variety of industrial use cases, thanks to their ability to offer an unrivaled combination of capacity, bandwidth and flexibility.
Wi-Fi is already widely used in enterprise IT networking environments, but operational technology networks that provide connectivity to 24x7 production lines, warehousing and logistics systems will need to switch to 5G to support a wide range of manufacturing digitization and supply chain use cases.
While Wi-Fi networks offer greater flexibility than traditional wired networks, these networks lack mobility support and are limited in bandwidth, scalability and signal propagation compared to today's mobile networks.
- Smart factories
- Industrial automation
- Robotics
- Cloud robotics
- Predictive maintenance
- Video monitoring
- Machine remote control
- Process automation
- Assisted/autonomous vehicles
- Fixed wireless access
- Immersive experiences
- Private 5G: The Future of Industrial Wireless
Private wireless is an independent network focused on industrial operational assets and users. Private wireless networks provide wireless broadband connections, similar to public wireless networks, but are owned and controlled by the organization that built or purchased the network.
Industry verticals and public sector areas such as mining, utilities, factories, warehouses, ports, airports, public safety and smart cities are all excellent candidates for private wireless and are already using such networks to help digitize their operations.
Private companies and businesses are turning to private wireless networks because of their advantages over wired or WiFi networks. Most of these are available now and will be further enhanced with 5G.
- Intrinsic security with built-in encryption and authentication
- Mission-critical reliability that keeps systems functioning properly
- Ubiquitous connectivity across large campuses, indoors and outdoors
- Meet the growing demands and operational technical requirements of a single wireless network with predictably high data rates and low latency while also supporting critical voice and low-power sensors.
- High multi-user capacity
- Supports advanced applications on mobile assets and transparent switching to public networks
- Reduce disruptions to production processes (e.g. welding) in heavy industrial environments
- Private 5G Networks in Industry 4.0
A private 5G network is a cellular network that uses 5G technology to provide wireless connectivity in a specific area. Private 5G networks are nonpublic mobile networks that can use licensed, unlicensed, or shared spectrum.
Private 5G networks are similar to public 5G networks, but they allow the owner to provide restricted access. They are less likely to have latency issues because they are solely operated for customized applications.
Private 5G networks are used by private businesses, third-party providers, and municipalities. They can be used in areas such as factories, campuses, or office buildings.
Private 5G networks can help Industry 4.0 in several ways:
- High-speed connectivity: Private 5G networks can provide high-speed connectivity and low latencies, which can help businesses monitor and control their machines, production lines, and equipment in real-time.
- Dedicated bandwidth: Private 5G networks can provide dedicated bandwidth for low-latency use cases, such as industrial IoT and robotics.
- Wireless flexibility: 5G cellular technology can provide the wireless flexibility that Industry 4.0 networks require.
- Data analytics: A 5G-powered private network can allow data analytics to happen at the edge of the estate.
- Secure connectivity: Private 5G networks can offer customized, wireless, secure, and reliable capabilities for devices and services.
- Tailored networks: Private 5G networks can be tailored for specific business and industry requirements.
[More to come ...]